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Pressure Vessel Heads are crucial components that seal the ends of the cylindrical sections or shells of pressure vessels. They come with various monikers such as Dish Ends, Formed Heads, End Closures, End Caps, Vessel Ends, and Vessel Caps. However, the most recognized term remains Dish Ends.
There are four primary types of Pressure Vessel Heads, also known as Dish Ends, predominantly used in the construction of Pressure Vessels.
Flat Heads are the most basic form of Pressure Vessel Heads, offering limited utility due to their lower capacity for withstanding pressure, attributed to less available radial section for pressure distribution. As a result, the flat section incurs maximum exposure, rendering it less economical.
In Flat Heads, common terms include Flat Head Inside Diameter (ID), Knuckle Radius (R), Dish End Total Height (H), and Straight Face (SF). Their general drawing representation is displayed above.
Ellipsoidal Heads stand out as the most preferred Pressure Vessel Heads due to their expansive radial section, ensuring superior pressure distribution and withstanding capacity. Their design allows for the dish end thickness to mirror the shell thickness, making them economical. The prominent configuration aligns with the 2:1 Ellipsoidal Section.
Key terms in 2:1 Ellipsoidal Heads include Inside Diameter (ID), Crown Radius (C.R), Knuckle Radius (K.R), Dish End Total Height (H), and Straight Face (SF). Their general drawing is shown above. Although Ellipsoidal Heads take longer to form than Flat and Torispherical Heads, they are the most economical choice.
Widely utilized, Torispherical Heads boast a robust radial section for pressure distribution, though slightly inferior to Ellipsoidal Heads. Despite being less economical, they are favored for the reduced forming time.
For equivalent design conditions, Torispherical Heads have a thickness approximately 1.77 times that of the shell, considering the same design pressure and temperature.
Common terminology for Torispherical Heads includes Inside Diameter (ID), Crown Radius (C.R), Knuckle Radius (K.R), Dish End Total Height (H), and Straight Face (SF). Their general drawing is presented above.
Favored for their simpler form and reduced formation time compared to Ellipsoidal Heads, Torispherical Heads are also known as Flange and Dished Heads.
Hemispherical Heads are instrumental in pressure vessel fabrication, offering the maximum radial section and pressure distribution. Consequently, their thickness is roughly half that of the shell for the same pressure and temperature conditions.
Hemispherical Heads stand as the most economical option among head types, albeit requiring the most time for formation.
In the fascinating realm of Hemi Heads, you'll frequently encounter commonly used terms such as Inside Diameter (ID), Crown Radius (R), Dish End Total Height (H), and Straight Face (SF). The selection of Dish Ends is meticulously determined by design conditions and their suitability for application in pressure vessel heads, which are paramount for ensuring safety and performance.
These are the four fundamental types of Dish ends that are integral to the fabrication of pressure vessels. Most terms related to Dish ends are derived using standard calculations linked to their inside diameter. From a fabrication perspective, it's crucial to compute various parameters. These calculations encompass Dish End Terms, Blank Diameter, Weight, Surface Area, and Volume, all essential for the precise fabrication of Dish Ends.