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Certification: | CE, ISO |
Color: | Customized |
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The Pressure Vessels Heads are crucial components in the world of pressure vessels, acting as the closing ends for the cylindrical sections or shells. Known by various names such as Dish Ends, Formed Heads, End Closure, End Caps, Vessel Ends, or Vessel Caps, the most commonly recognized term remains Dish Ends.
Explore the four fundamental types of pressure vessels heads or Dish Ends, which are prevalently used in the fabrication of Pressure Vessels.
Flat Heads represent the simplest form of pressure vessel heads but are less favorable due to their limited pressure endurance. With a lower radial section available for pressure distribution, they offer less economic viability as maximum pressure exposure concentrates on the flat section.
Commonly referenced terms within Flat Heads include Flat Head Inside Diameter (ID), Knuckle Radius (R), Dish End Total Height (H), and Straight Face (SF). The general representation of Flat Head configurations is depicted in the above illustration.
Among Pressure Vessel Heads, Ellipsoidal Heads are most favored, offering a broad radial section for optimal pressure distribution. Their superior strength makes them the preferred choice, matching shell thickness under identical design conditions, hence providing significant economic benefits. Predominantly, the 2:1 Ellipsoidal Section is the most utilized configuration.
Key terms associated with 2:1 Ellipsoidal Heads include Inside Diameter (ID), Crown Radius (C.R), Knuckle Radius (K.R), Dish End Total Height (H), and Straight Face (SF). Illustrated in the above drawing, Ellipsoidal Heads require more time for forming compared to Flat Heads and Torispherical Heads, yet they remain the most economical choice.
Torispherical Heads are also widely utilized due to their ample radial section for pressure dispersion, although slightly less economical than Ellipsoidal Heads. However, they benefit from a shorter forming time, making them a popular choice.
Under similar design conditions, the thickness of Torispherical Heads is nearly 1.77 times that of the shell, for equivalent pressure and temperature conditions.
The terminology often used with Torispherical Heads includes Inside Diameter (ID), Crown Radius (C.R), Knuckle Radius (K.R), Dish End Total Height (H), and Straight Face (SF). Their typical representation is shown in the drawing above.
Their simplicity in formation renders Torispherical Heads a preferred option, requiring less forming time than Ellipsoidal Heads. They are also known as Flange and Dished Heads.
In pressure vessel fabrication, Hemispherical Heads provide the maximum radial section for pressure distribution, reducing their thickness to approximately half of the shell's under the same conditions of pressure and temperature, due to their expansive pressure distribution area.
The D500 Customize Dish Head stands out as the most cost-effective choice among various head types, though it demands optimal forming time to achieve its superior structure.
In the realm of Hemi Heads, key terms like Inside Diameter (ID), Crown Radius (R), Dish End Total Height (H), and Straight Face (SF) are pivotal. Selecting the appropriate Dish Ends relies on design conditions and the specific applicability to pressure vessels. These heads are crafted to meet diverse requirements with precision.
These are the fundamental four types of dish ends utilized in the fabrication of pressure vessels. Most parameters related to dish ends are derived from standard relationships with the inside diameter. From a fabrication standpoint, it is essential to calculate various elements, including Dish End Terms, Blank Diameter, Weight, Surface Area, and Volume. These calculations are crucial for the precise assembly of Dish Ends.