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Pressure Vessel Heads are quintessential components that serve as closures for the cylindrical sections or shells of pressure vessels. With a myriad of names such as Dish Ends, Formed Heads, End Closures, End Caps, Vessel Ends, and Vessel Caps, the most prevalent alias is Dish Ends.
There are four fundamental varieties of pressure vessel heads or Dish Ends that are prevalent in the fabrication of pressure vessels.
Flat Heads are the most straightforward form of pressure vessel heads. However, their utility is limited as they possess a diminished capacity for pressure resilience compared to other head types. The design exposes a larger flat section to pressure, rendering them less economical and thus less favored.
In the realm of Flat Heads, frequently encountered terms include Flat Head Inside Diameter (ID), Knuckle Radius (R), Dish End Total Height (H), and Straight Face (SF). The General Drawing Representation of Flat Heads is depicted in the illustration above.
Ellipsoidal Heads are among the most extensively utilized Pressure Vessel Heads, offering expansive radial sections for optimal pressure dispersion. They are the favored choice due to their superior pressure endurance. For equivalent design conditions, the thickness of ellipsoidal dish ends aligns closely with shell thickness, making them particularly economical. The most popular configuration follows the 2:1 Ellipsoidal Section.
Key terms associated with 2:1 Ellipsoidal Heads include Inside Diameter (ID), Crown Radius (C.R), Knuckle Radius (K.R), Dish End Total Height (H), and Straight Face (SF). The 2:1 Ellipsoidal Head General Drawing is illustrated above. Despite requiring more forming time than Flat and Torispherical Heads, Ellipsoidal Heads remain the most cost-efficient option.
Widely employed like their ellipsoidal counterparts, Torispherical Heads offer substantial radial sections for pressure distribution, albeit with slightly lower endurance. They are less economical than ellipsoidal heads but are favored for their reduced forming time.
In similar design scenarios, Torispherical Heads demand a thickness nearly 1.77 times that of the shell for identical design pressure and temperature.
Within Torispherical Heads, common terms include Inside Diameter (ID), Crown Radius (C.R), Knuckle Radius (K.R), Dish End Total Height (H), and Straight Face (SF). The General Drawing for Torispherical Heads is showcased above.
Due to their simplified form, these heads require less forming time than ellipsoidal heads, making them a preferred option. Often referred to as Flange and Dished Heads, they are admired for their simplicity.
Hemispherical Heads or Dish Ends are integral to pressure vessel fabrication. Boasting the largest radial sections among all head types, they offer optimal pressure distribution. For identical design conditions, their thickness measures approximately half of the shell's thickness, considering the same pressure and temperature.
Despite being the most economical among head types, Hemispherical Heads entail the most extensive forming time.
In the world of Hemi Heads, some commonly used technical terms include Inside Diameter (ID), Crown Radius (R), Dish End Total Height (H), and Straight Face (SF). The selection of Dish Ends is determined by specific design conditions and their applicability to pressure vessel heads, ensuring optimal performance and safety.
These are the four fundamental types of dish ends utilized in the fabrication of pressure vessels. Most dish end terms are derived from standard relationships with their inside diameter. From a fabrication standpoint, it's essential to calculate various parameters, including dish end terms, blank diameter, weight, surface area, and volume calculations, which are crucial in the production of dish ends.